Theory of pore-formation in silicon

   
Pores formed by an anodic etching in hydrofluoric acid
  The chemical and electrochemical reations for pore-formation are for all kind of pores the same. Pore growth in Silicon can be described in most general terms (neglecting all specific dimensions and morphologies) as a phase separation of the silicon surface into two areas: (i) the pore tips, where all (or most) of the current is flowing; (ii) the pore walls and the remaining silicon surface where no current is flowing, i.e. where the surface is "passivated" against dissolution. Phase separation, in general, can be understood as the result of the optimization of purely local phenomena mediated by stochastic processes. We thus define a local process for the silicon dissolution which consists of a series of charge (Qi) and time (ti) consuming processes called "current bursts". Each local current burst carries a mean current which has a specific optimum value for a particular system. The average number N of current bursts on the silicon electrode for a constant external current I is given by number of burst per area. Since each current burst dissolves only a small area. At each pore tip we thus find the current density j = current burst current, independent of the size of the pores, which, as a first result, explains the "Lehmann formula".
If we increase the external current density up to J » j, the maximal current density under pore etching conditions is reached. This point on the IV curve is the PSL-peak, so we find JPSL » j. To understand micro-, meso- and macropore formation, we have to explain how the local fixation of the current density to j will simultaneously lead to the postulated phase separation. For that we have to be more specific and we must consider the series of processes in each current burst. This will be discussed in detail, here we present just an outline: (i) Each current burst has to overcome an existing H-passivation of the surface (nucleation phase); (ii) a direct dissolution of silicon occurs; (iii) silicon may be oxidized; (iv) the silicon oxide has to be dissolved; (v) at the clean surface a (relatively slow) H-passivation starts. Only in ii) and iii) charge is transferred, all processes need time. The current can be increased to its optimum value by maximizing the consumed charge, and/or minimizing the time needed. Since the pore nucleation is much easier on unpassivated surfaces, H-passivation is (A) a process which can increase iB by reducing the time between the beginning of H-passivation and pore nucleation, and (B) a mechanism which leads to a preferential pore nucleation in areas where current bursts just stopped. This correlation in time between two subsequent current bursts is the driving force for the phase separation, i.e. the clustering of current bursts in some areas and thus to (meso and macro) pore formation. The H-passivation can explain another fundamental aspect of pore formation: The strong crystal orientation dependence. Since the number of dangling bonds on the (100)-surface is much higher than on the (111)-surface, the H-passivation is fastest and most effective on (111)-surfaces. Con-sequently current bursts occur preferably on (100)-surfaces leading - in many but not all cases - to an effective pore growth in (100)-directions and to (111)-surfaces as preferred pore walls. The processes (ii) to (iv) are strongly influenced by changing the oxygen concentration in the electrolyte and the proc-esses (i), (ii) and (v) by the concentration of hydrogen. This dependence on the chemical composition of the electrolyte allows to control the local current density j as well as the driving force for the phase separation. Just by "designing" the electrolyte one can stabilize or destabilize the ability of the Si-electrode to form pores on an extremely local scale. In addition to all the non-local processes mentioned above which may stabilize pore growth, this chemical component allows to increase the regime where pores of different morphologies can grow stable. Conclusions: The current burst model allows for a deeper insight into the mechanism of pore formation in the silicon HF system and probably in other semiconductor systems as well. This allows to increase substantially the range of sta-ble pores of different morphologies. By changing only the chemical composition of the electrolyte, one can change e.g. from stable mesopore- to macropore-growth and vice versa. Extremely stable macropores can be formed, e.g. in p-Si-samples using organic electrolytes which would not grow in aqueous electrolytes.
 
       
     
       
       
  The pores formed in aqueous hydrofluoric electrolytes. Click on pores to see formation-mechanismem in the picture below.  
       
    pores in Si break-through-pores n-type-macropores front-side-illumination nanopores p-tye-macropores mesopores  
       
       
  Macropores in p-type-silicon were formed by suppressing the formation of an anodic oxid by using organic electrolytes- the H-termination is still important for the electrochemical reaction. A formation-model is given in detail in an model for macropore-formation.