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Contacts, meaning mechanical
contacts here, are a major part of most electronic products. Even if there is no mechanical switch anymore, you
still have the contact between the plug and the outlet, and/or the contact springs for the batteries. |
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Contacts include the following items: |
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Switches, plugs, relays, connections to removable parts (batteries, light bulbs, ...), pantographs (the thing on top
of a locomotive), "brushes" (for motors), and so on. |
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Contacts are also the components or materials that often cause trouble.
Contacts or switches are often the first components to break, and thus a nuisance to consumers like you and me. |
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There are many specific requirements for contact materials: |
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- Small contact resistance (it is never zero).
- No sticking or welding under load.
- No abrasion under
load.
- No intermixing of materials.
- No wearing and tearing.
- Suitable mechanical properties, e.g. good elasticity (forever) for switches.
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There are specific materials and group of materials generally favored for contacts: |
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- C (graphite in many forms) for pantographs and whenever you want to draw a big current.
- Cu, Ag, Au.
- Ru, Rh, Pd, Os, Ir, Pt.
- Mo, W.
- ....
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An example of Ag-based contact materials can
be found in the link. |
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For contact applications we find expensive materials, because in many
applications only small quantities are needed and the inertness of noble metals is what counts. |
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© H. Föll (Electronic Materials - Script)